A systematic workflow refined over three decades — ensuring every mould meets specification, on time and on budget.
We start by understanding your requirements. Submit drawings (PDF, DWG, STEP, DXF), physical samples, or even hand sketches. Our engineers review tolerances, material selection, and production feasibility within 24 hours.
Approved designs move to detailed CAD modeling. We generate 3D models, mould flow analysis (where applicable), and machining toolpaths. You receive drawings for approval before any metal is cut.
We select the optimal material grade for your application — whether it's 45# steel for PU mould frames, P20 for high-volume rubber moulds, or Hi-Chrome white iron for wear-resistant castings. All materials come with mill test certificates.
Toolpaths are programmed and verified before cutting. Our four large CNC gantry mills (4m × 6m) and 20+ vertical machining centers handle everything from small precision inserts to oversized pump body moulds.
Machined components are assembled, fitted, and trialed. For casting moulds, we perform trial pours to verify fill patterns and dimensional accuracy. Adjustments are made before final finishing.
Every mould undergoes final dimensional inspection (CMM where required), surface quality check, and documentation review. We package for export and provide full drawings, material certificates, and inspection reports.